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Prime Pack offers a wide range of customized corrugated packaging solutions that have diverse functionality. They can be used as retail ready packaging or transport boxes or even as gift boxes in some cases.

Slotted Prime

The most common box style. Highly efficient design for many applications. All flaps are the same length, and the two outer flaps (normally the lengthwise flaps) are one-half the container's width, so that they meet at the center of the box when closed.

Regular Slotted Box

All flaps have the same length, and the two out flaps are one-half the container's width, so that they meet at the center of the box when folded.

Half Slotted Container

Same as a regular slotted container (RSC). but without one set of flaps.

Overlap Slotted Container (OSC)

All flaps have the same length:the outer flaps overlap by one inch or more. The box is usally closed with stapples driven through the overlap area. This style of box is considerably greater than the width, resulting in a long gap between the inner flaps. The sealed overlap helps to keep the outer flaps from pulling apart.

Full Overlap Slotted Container (FOL)

All flaps have the same length (the width of the box). When closed, the outer flaps come within one inch of complete overlap. This style is especially resistant to rough handling and provides extra product cushioning and stacking strength.

Center Special Slotted Container (CSSC)

Inner and outer flaps are cut to different lengths. Both sets of flaps meet at the center of the box. This style is especially strong because both the top and bottom have double the thickness of corrugated board. The inner flaps, with no gap, provide a level base for products.

Center Special Overlap Slotted Container (CSO)

All flaps have the same length(one-half the length of the box). The length of the box can be more than twice its width. The inner flaps meet at the center of the box providing a level base and full top protection.

Center Special Full Overlap Slotted Container (SFF)

Inner and outer flaps are cut to different lengths. When closed, the inner flaps meet at the center of the box, and out flaps fully overlap. With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength.

Telescope Prime

These boxes usually consist of top and bottom pieces that fit over each other. This type of box is used in the packaging of fragile products.

Full Telescope Design Style Container (FTD) and Design Style Container with Cover (DSC)

Two-piece boxe made from two scored and slotted blanks (trays).

Full Telescope Half Slotted Container (FTHS)

The two-piece body is made from two half-slotted containers.

Die-Cut Prime

Die cut boxes are highly customizable corrugated cardboard boxes designed to fit any shape, size, or need. Featured with perforated lines or access holes, the provided box can be bought from us in customized sizes, finishes, prints and designs.

Die-Cut Prime

Die-cut boxes are good solutions when high technique, special sizes, and/or a high degree of customization is needed. The die-cut process ensures a higher degree of accuracy in size and consistency, and allows for almost any shape or style of box to be manufactured.

Self Erecting Prime

Self-erecting boxes are made with attention to intricate details so that the best can easily be produced. The advantage of this style is fast erection and bottom can take more load.

Self Erecting Prime

Typically feature regular slotted container or telescope-style tops.

Folder Prime

These consist of one or more pieces of combined board, with an unbroken bottom surface and scored to fold around the product. This type of boxes are often used in the packaging of food products.

One Piece Folder (OPF)

One piece of board is cut so that it provides a flat bottom, with flaps forming the sides and ends, and extensions of the side flaps meeting to form the top.

Five Panel Folder (FPF)

A single cut and scored piece features a fifth panel used as the closing flap, completely covering a side panel.

Trays

Trays are formed from a single piece of combined board, with the design featuring an unbroken bottom and several layers of corrugated in the end panels. They are frequently used as inner containers for parts, delicate produce or mail pieces.

Interior Forms and Custom Inserts

These include a wide variety of build-ups, dividers, partitions and other inner packing pieces. They can be used to separate or cushion products, to strengthen the box or to fill voids. They may be simple rectangle, scored, slotted or die-cut shapes. Common formats include:

Pads

Pads are plain shapes of corrugated or solid fiberboard, used to fill spaces or separate layers or sections of products.

Tubes

Tubes are scored rectangles, folded to form a multi-sided structure.

Partitions (or Dividers)

Partitions (or Dividers) provide a separate cell for each item in a box. Primarily used for packaging glassware or other fragile items.

Inner Packing Pieces

Inner Packing Pieces are scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids.

Inner Pack Forms

Inner Pack Forms are usually die cut fiberboard pieces designed to position and support products away from the walls of the box for added protection.

SELECTING THE CORRECT CORRUGATED SOLUTION

In order to find the right corrugated solution, there are a few things that need to be taken into consideration, including its board types, the type of flute used and overall paper quality. All of these aspects help define what type of corrugated packaging is right for your situation and product.

Board Types

It is important to understand the board type in order to select the correct corrugated box solution. There are many different types of corrugated cardboard with different technical specification.

Single Face

One corrugated medium is glued to one flat sheet of linerboard; flutes exposed.

Single Wall

The corrugated medium is glued between two sheets of linerboard. Also known as double-faced.

Double Wall

Three sheets of linerboard with two mediums in between.

Triple Wall

Four sheets of linerboard with three mediums in between.

Flute Profiles

The most common flutes used today are A, B, C, E, and F. Flute size determines the thickness of the walls of your corrugated box as well as the stacking strength.

Type A Flute

Excellent compression and cushioning as well as good stacking strength. This type of corrugated box is mainly used to pack fragile items.

Type B Flute

Excellent in resisting puncture and flat crush. Commonly used in inner packing and displays.

Type C Flute

Used in building shipping boxes, box for food products and for securing fragile items like glass or furniture. It has compression properties and crush resistance.

Type E Flute

Used in the packaging of consumer goods, displays, and ballot box and food products ex: – Corrugated pizza box. Very thin construction and thus it consumes less storage space. Superior printing surface and crush resistance.

Type F Flute

The box containing F Flute are lightweight and are extra thin. Excellent choice for packaging of consumer goods like jewelry, shoes, etc. Make it excellent in terms of crush resistance.